Company name
Limea-Fisma S.p.A.
project title
ROPPENP
dimension and location
SME - Marcallo con Casone (MI)
The problem
Undertake a review of the company’s production lines from a Lean Manufacturing perspective in order to achieve a significant increase in productivity by reorganizing production flows.
The organizational redefinition of processes also includes the evaluation of the possible introduction of automated warehouses and the synergies resulting from the construction of a second production plan, adjacent to the existing one.
The goal is to implement a “Kaizen Program for Excellence” that involves:
- optimize the production and process flows present in the current plant in order to increase productivity through a study that would also include the evaluation of the introduction in the plant of an automatic warehouse for semi-finished and/or finished products, which is currently absent;
- define the activities and processes for a second production plant, soon to be built.
The solution
“Technology Consulting” is the service that MADE makes available to manufacturing companies to provide concrete support for the implementation of technological, organizational and management solutions to
improve the processes of enterprises with a view to Industry 4.0, through consulting activities and feasibility studies. From the study activity conducted by MADE4.0 consultants and the comparison of the hypothetical layout scenarios for the allocation of production lines (new and existing), the best solution to increase and make the company’s productivity more efficient was identified.
The project will make it possible to develop a 2D layout simulation capable of returning the analysis of bottlenecks and, in general, increasing production capacity by ensuring the optimal flow of the process, from the entry of raw materials to the exit of the finished product from the plant warehouse, as a tool to support the decision making process.
The impacts
With the proposed project, Limea-Fisma foresees several significant industrial spillovers and impacts, particularly in the areas of competitiveness, safety, and sustainability.
The optimization and re-engineering of processes from a Lean perspective, leading to the reduction of internal transport and lead times, result in lower energy consumption, with important impacts on OEE and energy consumption. Reduced risk of obsolescence and damage due to transportation is also expected, as well as the creation of space for further automation of business processes, along with improved traceability and selectivity of goods.
Benefits
In terms of expected results, production is expected to increase by 10 percent at the current plant, thanks to process reengineering with a view to continuous improvement, and a further increase in production capacity and process standardization with the new plant, which will have processes and activities synergistic with the current one.
Thanks to the improvement initiatives that have emerged from the design study, it will be possible to implement a path of renovation of the warehouse facilities, resulting in optimization and reduction of encumbrances due to storage of material at the edge of the line and in the passage areas, with benefits both operational and in terms of risk related to the health and safety of operators.
Contenuti Correlati
-
Enterprise MOM implementation for digitalization of factory processes from a4.0 perspective – MOM
-
Organizational Redefinition of the Production Process in the current plant AND definition of production activities for the New Plant
-
BCU (Basic Control Unit) – Carel line evolution
-
CUSTOMIZATION CENTER DIGITAL TWIN- CC –TWIN
-
WOW
-
VIR-PRO-DE
-
D.P.A.I
-
DIGITRAC.PRO
Contenuti Correlati
-
Enterprise MOM implementation for digitalization of factory processes from a4.0 perspective – MOM
-
Organizational Redefinition of the Production Process in the current plant AND definition of production activities for the New Plant
-
BCU (Basic Control Unit) – Carel line evolution
-
CUSTOMIZATION CENTER DIGITAL TWIN- CC –TWIN
-
WOW
-
VIR-PRO-DE
-
D.P.A.I
-
DIGITRAC.PRO
MENU
NEWS
SMIP Workshop Abu Dhabi
SMIP Workshop Abu Dhabi
14/11/2023
The Abu Dhabi Department of Economic Development (ADDED), as part of its efforts to achieve the goals of the Abu Dhabi Industrial Strategy, organized the second seminar on the "Smart Manufacturing Incentive Program (SMIP)" in which MADE Competence Center took part.
Go to pageA new partner: ABB joins MADE4.0
A new partner: ABB joins MADE4.0
02/03/2023
ABB, leader tecnologico nell’elettrificazione e nell’automazione entra in MADE4.0.
Go to pageMADE4.0: two years later
MADE’s 2022: an important year
MADE’s 2022: an important year
MADE – Competence Center Industry 4.0 and the Abu Dhabi Department of Economic Development (ADDED) have signed a memorandum of understanding to enhance the UAE’s i4.0 ecosystem.
MADE – Competence Center Industry 4.0 and the Abu Dhabi Department of Economic Development (ADDED) have signed a memorandum of understanding to enhance the UAE’s i4.0 ecosystem.
17/11/2022
Memorandum of Understanding to enhance the UAE's Industry 4.0 ecosystem.MADE - Competence Industy 4.0 and Abu Dhabi's Department of Economic Development. (ADDED) signed a memorandum of understanding to enhance the UAE's i4.0 ecosystem.
Go to pageTraining 4.0 and new tax benefits. From September, ANIMA and ICIM Group courses at MADE.
Training 4.0 and new tax benefits. From September, ANIMA and ICIM Group courses at MADE.
17/11/2022
Training 4.0 and new tax benefits. From September, ANIMA and ICIM Group's courses at MADE.With the publication in the Official Gazette of Law No. 91 of July 15, 2022 (the law converting DL Aiuti), the new tax concession scheme on training 4.0 has been confirmed.
Go to pageMADE e UNICREDIT, renewed agreement
MADE e UNICREDIT, renewed agreement
29/07/2022
Milan, July 29, 2022 – UniCredit and MADE Competence Center Industria 4.0, the highly specialized facility promoted by the Ministry of Economic Development as part of the national Industria 4.0 plan, now Transition 4.0 directly traceable to the PNRR – have renewed the Framework Agreement aimed at giving concrete support to UniCredit’s business customers, particularly SMEs, […]
Go to pageTraining: Competence Centers now accredited training providers; companies will be able to enjoy the courses and take advantage of the tax credit.
Training: Competence Centers now accredited training providers; companies will be able to enjoy the courses and take advantage of the tax credit.
22/06/2022
Competence centers are now accredited training providers.Thanks to the implementing decree of the Ministry of Economic Development signed by Minister Giancarlo Giorgetti, Competence Centers are now accredited entities to deliver training activities subject to tax credit.
Go to pageA two-day training in person for Thales at MADE- Competence Industria 4.0
A two-day training in person for Thales at MADE- Competence Industria 4.0
11/05/2022
In-person training for Thales.Two days of training among the technology areas in MADE - competence Center Industry 4.0 concluded on Tuesday, May 10.
Go to pageDIH Marche Training day with digital tour at MADE – Competence Center Industry 4.0
DIH Marche Training day with digital tour at MADE – Competence Center Industry 4.0
03/05/2022
Training day at MADE cci4.0 with DIH Marche.On Tuesday, May 3, DIH Marche participated in a training day at MADE - Competence Center Industry 4.0. It thus had the opportunity to visit our digital factory and touch the technologies there.
Go to pageINAIL (National Institute for Industrial Accident Insurance) visiting MADE Competence Center Industry 4.0
INAIL (National Institute for Industrial Accident Insurance) visiting MADE Competence Center Industry 4.0
01/03/2022
On Monday, February 28, INAIL (National Institute for Industrial Accident Insurance), the only public body in the partnership of MADE – Competence Center Industry 4.0, visited our digital factory located in the Bovisa campus of the Milan Polytechnic. Present on the occasion were the top management of the Institute namely The President, Franco Bettoni, the […]
Go to pageITS Lombardo Mobilità Sostenibile of Milan students visit MADE – Competence Center i4.0
ITS Lombardo Mobilità Sostenibile of Milan students visit MADE – Competence Center i4.0
18/02/2022
On Friday, Feb. 25, 2022, students from ITS Lombardo Sustainable Mobility visited MADE - Competence Center Industry 4.0 to discover Digital Factory technologies.
Go to pageA delegation from the United Arab Emirates visited MADE Competence Center CCi4.0
A delegation from the United Arab Emirates visited MADE Competence Center CCi4.0
08/02/2022
On Tuesday, February 8, 2022, we hosted a delegation from the United Arab Emirates on an official visit. The Emirati Minister of Economy, Abdullah Bin Touq AlMarri, and the ambassador, Omar Obaid Alshamsi, attended the presentation of the Italian model of Competence Center MADE.
Go to pageDIH Marche relies on MADE Competence Center Industria 4.0 for second year
DIH Marche relies on MADE Competence Center Industria 4.0 for second year
21/01/2022
DIH Marche chooses MADE Competence Center i4.0 for the second consecutive year to launch a training course consisting of 9 online modules. The following topics will be covered: Manufacturing, Design 4.0, Lean Processes, Cyber Security, Big Data and Business Intelligence and Responsible Manufacturing
Go to pageIl 2021 di MADE – Competence Center Industria 4.0
Il 2021 di MADE – Competence Center Industria 4.0
22/12/2021
The year 2021 at MADE has been spectacular: in this article we have summarized the main achievements reached this year. The MADE Staff and Partners - Competence Center Industry 4.0 wish you happy holidays. See you in 2022!
Go to pageThe undersecretary Enzo Amendola visited MADE
The undersecretary Enzo Amendola visited MADE
22/11/2021
Hon. Enzo Amendola visited our digital factory, discovering the manufacturing process 4.0. We are proud to support enterprises in this mission.
Go to pageRaiNews24, Futuro24: nuove tecnologie per l’industria 4.0
RaiNews24, Futuro24: nuove tecnologie per l’industria 4.0
03/11/2021
Futuro24 is RaiNews24's science and technology column, edited by Andrea Bettini and Marco Dedola. Each week a journey into tomorrow, discovering the places where research is being done, the protagonists who work there and the innovations that promise to change our lives.
Go to pageMADE AND INTESA SANPAOLO COLLABORATE TO SUPPORT ITALIAN COMPANIES TOWARD INDUSTRY 4.0
MADE AND INTESA SANPAOLO COLLABORATE TO SUPPORT ITALIAN COMPANIES TOWARD INDUSTRY 4.0
11/02/2021
MADE - Competence Center i4.0 and Intesa Sanpaolo have entered into an agreement of collaboration to foster digital transformation, process innovation and, internationalization of Italian companies toward Industry 4.0.
Go to pageINDUSTRY 4.0: MADE PRESENTS ITS 2,500- SQUARE-METER DIGITAL AND SUSTAINABLE INDUSTRY
INDUSTRY 4.0: MADE PRESENTS ITS 2,500- SQUARE-METER DIGITAL AND SUSTAINABLE INDUSTRY
25/01/2021
MADE, Competence Center Industry 4.0, born from the synergy of 48 partners and an investment of 22 million euros, is a space dedicated to manufacturing SMEs to accompany them on the path towards digital transformation: 20 demonstrators explaining the use of digital technologies in the factory, classrooms for training, co-working spaces, and events.
Go to pageAGREEMENT BETWEEN WARRANT HUB AND MADE: THE COMPANY IS THE NEW SUPPORTING PARTNER OF THE COMPETENCE CENTER OF LOMBARDY FOR INDUSTRY 4.0
AGREEMENT BETWEEN WARRANT HUB AND MADE: THE COMPANY IS THE NEW SUPPORTING PARTNER OF THE COMPETENCE CENTER OF LOMBARDY FOR INDUSTRY 4.0
18/09/2020
Warrant Hub (Tinexta Group), a leader in advising businesses on finance operations facilitated and in support of innovation and development projects, and MADE announce that they have signed a collaboration agreement aimed at integrating their respective expertise, activities and services for the benefit Italian companies
Go to pageItalian industry and the challenges of digital transformation, Taisch: “Technology transfer must become faster”
Italian industry and the challenges of digital transformation, Taisch: “Technology transfer must become faster”
01/09/2020
On Tuesday, September 1, Franco Canna interviewed Marco Taisch, President of MADE Competence Center Industry 4.0, live streaming to take stock of the European Digital Innovation Hub and industrial policy for the restart. MADE is an active player in the Italian technology transfer ecosystem, now composed of 675 entities according to the mapping of the […]
Go to pageConferenza Stampa: Nasce MADE, il Competence Center per Industria 4.0
Conferenza Stampa: Nasce MADE, il Competence Center per Industria 4.0
Contact us
Newsletter subscription
Do you want to join the team? Apply now!